Industrial reliability, without the downtime
Cut downtime.
Reduce maintenance costs.
Improve reliability.
Most clients see measurable savings in the first 30–60 days.
What We Offer
We support the full lifecycle of industrial equipment — from concept and design, through fabrication and installation, to commissioning and long‑term reliability. We focus on reducing downtime, improving operational efficiency, and delivering measurable savings.
Our Core Capabilities
Design & Engineering — CAD modelling, concept development, system planning
Fabrication & Build Services — turning engineered designs into ready‑to‑install equipment
Installation & Commissioning — on‑site integration, testing, and performance verification
How We Deliver Results
From concept to commissioning — a complete end‑to‑end workflow.
Concept & CAD
Every successful project begins with understanding the challenge. We start by visiting your facility, evaluating your operation firsthand, and identifying bottlenecks, inefficiencies, and recurring pain points that may be limiting productivity. Whether it is a machine that requires manual loading, a process that creates unnecessary downtime, or equipment prone to operator error, we focus on practical solutions that improve performance, reliability, and profitability.
Once we identify opportunities, we use advanced 3D scanning technology to capture precise measurements of your existing equipment and workspace. This allows us to develop a custom-engineered solution that integrates seamlessly into your operation. From simple modifications to fully automated systems, we design every concept with manufacturability, serviceability, and long-term performance in mind.
Before we cut a single piece of steel, we present a detailed CAD model for review. This collaborative stage lets us gather feedback, address concerns, and refine the design before production begins. By visualizing the solution in a virtual environment, we can eliminate potential issues early, ensuring the final design meets expectations and delivers real-world results. Once approved, we provide a detailed estimate and move confidently into production.
Precision Fabrication
& Assembly
With a finalized design, our team turns the concept into reality through precision fabrication and assembly. Every project begins with careful planning and procurement, including material sourcing, component selection, and a complete review of labour and manufacturing costs. This ensures accurate project pricing and complete transparency before work begins.
Our fabrication process combines skilled craftsmanship with modern manufacturing techniques to produce equipment that is built for durability, performance, and reliability. From structural assemblies and custom-machined components to complex welded fabrications, we manufacture every part to the specifications outlined during the design phase. We maintain quality control throughout production to ensure every component fits and functions as intended.
After fabrication, we professionally prepare, paint, and assemble equipment into a finished system ready for deployment. We complete every stage with attention to detail, ensuring the final product not only performs exceptionally but also reflects the quality and professionalism our customers expect. The result is a turnkey solution built to withstand the demands of real-world industrial environments.
On-Site Integration
& Commissioning
The final stage brings the solution to life. Once manufacturing is complete, we coordinate delivery, positioning, and installation of the equipment within your facility. Our team safely and efficiently integrates the system into your existing operation while minimizing disruption to production.
Integration often involves connecting the new equipment to existing mechanical, electrical, pneumatic, hydraulic, or automated systems. When specialized automation expertise is required, we work with trusted automation partners and subcontractors to ensure the installation meets the highest standards. Our goal is to deliver a solution that functions seamlessly within your process from day one.
Commissioning goes beyond simply turning the equipment on. We thoroughly test operation under real-world conditions, verify performance targets, train operators as needed, and adjust the system to optimize efficiency and reliability. Through fine-tuning and ongoing collaboration, we ensure the system achieves maximum productivity and delivers the measurable results it was designed to provide.
The Breakthrough Process
Communication
Together, we'll outline the problem and its cause, then map a realistic, strategic path forward tailored to your needs to reduce downtime, keep money in your pocket, and keep your business moving.
Collaborate Openly
You’re part of the process. You know your business. We’re here to help. Breakthrough keeps communication open and decisions shared—no black boxes or surprises.
Plan with Purpose
Every project is different. We stay flexible and responsive so the process fits your flow—not the other way around — while streamlining as much as possible so you don't waste time or money.
Execution
When we deliver, it’s not just a finished product—it’s a team-created solution you can trust, backed by a work ethic and effort you can rely on going forward.
Reliability & Maintenance Solutions
Downtime is expensive — even small inefficiencies add up fast. We help identify the hidden causes of equipment failure, optimize your maintenance workflows, and implement CMMS‑driven solutions that improve reliability and reduce unexpected shutdowns.
CMMS Optimization — workflow cleanup, PM schedules, asset structure
Inefficiency & Downtime Analysis — identify bottlenecks and recurring failures
Preventive Maintenance Program Build — clear tasks, intervals, and operational standards
Cause for failure
Missed Preventive maintenance (PMs)
No Asset Data
No failure maintenance
Lack of Critical Spare Inventory
Inefficient Work Orders & Workflow
Manual Tracking (paper/Excel)
Lost Revenue
Cost of failure
Unplanned breakdowns
Waiting for parts
Inconsistent production flow
Ineffective Use of Labour & Time
High Cost Per Unit (less competitive)
Safety Risks
Breakthrough Industrial Services
Equipment Design
We count on this visionary to define strategic priorities, allocate resources responsibly, and ensure every decision reinforces long-term value creation.
Equipment Repair
We can service any issue that troubles you or your team and get your equipment back to tip-top shape fast.
Preventative Maintenance
Breakthrough can even help you develop a personalized preventive maintenance program that automates service intervals, so your equipment never misses a beat.
Welding & Fabrication
We offer a variety of welding options to keep our customers running. No matter the welding issue, Breakthrough has the answer.
Reverse Engineering
Our engineering services get your equipment back up and running, so you and your crew can get back to what matters.
Close Partnerships
Breakthrough Industrial Designs has built up strong partnerships over the years with machinists, hydraulic parts suppliers, Automation Programming and Troubleshooting Specialists, and Industrial Parts Suppliers.
We are happy to extend those bridges to our clients and customers. Please reach out with any questions.
Hydraulic Parts
Machining
Industrial Parts
Automation Programming
Ready to reduce downtime and improve reliability?
Let’s talk about your operation and see where we can help.